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Our focus tunable lenses was inspired by the working principle of the human eye. Within milliseconds, the focal length of our electrical lenses is tuned by applying a control current. The unique principle enables the design of faster and more compact
Within milliseconds, the focal length of our electrical lenses is tuned by applying a control current. The unique principle enables the design of faster and more compact optical systems without complex mechanics. We are a leading supplier of focus tunable lenses for perse applications. Whether electrically or mechanically actuated, the advantages of tunable lenses over traditional optics are striking. Our lenses can be tailored to your specific demands in terms of size, tuning range, transmission range or speed. Tell us your requirements and we will be happy to assess the feasibility.
Compact design
Less mechanics
Fast response
Low power
Less tolerance sensitivity
Our electrical lenses are current controlled. There are several options for current drivers ranging from regular lab power supplies to tiny VCM driver ICs. We offers a high-precision USB driver with a resolution of 0.1mA, which includes read-out of integrated temperature sensors over I2C.
The following table summarizes the main specifications of our most popular focus tunable lenses:
STOT-EL-3-10 | STOT-EL-10-30 Series | STOT-EL-10-30-C Series | STOT-STOT-EL-10-42-OF | STOT-STOT-EL-16-40-TC Series | STOT-ML-20-37 Series | |
Specs | ||||||
Product description | Fast electrically tunable lens | Fast electrically tunable lens | Fast electrically tunable lens | Fast electrically tunable lens | Fast electrically tunable lens | Manually tunable lens |
Size (ØxH) | 10x4.0mm | 30mm x 9.7mm | 30mm x 20.7mm | 42mm x 36mm | 40mm x 11.9mm | 37mm x 8mm |
Clear aperture | 3mm | 10mm | 10mm | 10mm | 16mm | 20mm |
Lens Type | Plano convex to plano concave | Plano convex | Plano convex (offset lens optional) | Plano convex + plano concave offset lens | Plano convex to plano concave | Plano convex to plano concave |
Focal length range | +50 to +120mm | +20 to +140mm | -600 to +170 mm | -500 to +500 mm | -500 to +333 mm | -40 to +40mm |
Refractive Index | 1.300 | 1.300 or 1.559 | 1.300 | 1.300 | 1.300 | 1.300 or 1.559 |
The compact STOT-EL-3-10 lens was designed for OEM integration into optical systems for various applications. The working principle is based on the well-established shape-changing lens technology. The curvature of the lens is adjusted by applying an electrical current. Thereby, the focal length is tuned to a desired value within very few milliseconds. The lens architecture is “push pull” which means that the lens curvature is deflected from concave to convex. With actuators based on proven voice-coil technology, the EL-3-10 focus tunable lens is extremely reliable and robust, well suited even for applications in harsh environments over large temperature ranges.
STOT-EL-3-10 is the ideal choice for:
Imaging up to 1/1.8” sensors
Biometric systems
Optical coherence tomography (OCT)
Laser illumination
Clear aperture: 3.0 mm
Outer diameter: 10 mm (11mm on flange)
Height: 4 +0/-0.2 mm
Weight: 1.25 g
Lifecycles (10-90% sinusoidal): >1‘000‘000’000 CL
Control current (typical): -120 to +120 mA
Operating voltage: -1…1 V
Coil resistance at 30°C: 7.1 Ohm
Power consumption (full tuning range): 0 to 100 mW (P = RCoil x i2)
Power consumption (+/- 5 dpt tuning range): 0 to 15 mW
Settling time: 2/4 ms (Low pass filtered / normal step signal)
Focal tuning range (@20°C): -77 to +77 mm
Focal power range (@20°C): -13 to +13 dpt
Wavelength range: 420 to 1600 nm
Wavefront error @525nm (vertical/horizontal):<0.2/ <0.2 λRMS (Tighter spec available upon request (e.g. 0.07 λRMS))
Refractive index nD (589.3nm): 1.300
Abbe number Vd: 100
Optical damage threshold: >1 kW/cm2
Operating temperature: -20 to +65 °C
Storage temperature: -50 to +85 °C
Standard products | Tuning range | Flex cable | Cover glass | Container- and/or cover glass coating | Wavefront error |
EL-3-10-VIS-26D-FPC | -13 to +13 dpt | Yes | Yes | 420 – 900 nm | <0.2/ <0.2 λ |
EL-3-10-NIR-26D-FPC | -13 to +13 dpt | Yes | Yes | 850 – 1600 nm | <0.2/ <0.2 λ |
EL-3-10-VIS-26D-OEM | -13 to +13 dpt | No | No | 420 – 900 nm | <0.2/ <0.2 λ |
EL-3-10-NIR-26D-OEM | -13 to +13 dpt | No | No | 850 – 1600 nm | <0.2/ <0.2 λ |
EL-3-10-VIS-26D-OEM-CG | -13 to +13 dpt | No | Yes | 420 – 900 nm | <0.2/ <0.2 λ |
Remark: (1) 420-900 nm T>94%; (2) 850-1600 nm T>94%
The compact STOT-EL-3-10 lens can be driven with our STOT-EL-E-4 lens driver by simply connecting the flex cable of the lens to the Molex connector on the lens driver. In our software interface, the current to the lens can be adjusted to drive the lens. It’s important to note that +/-120 mA are required to tune across the whole optical power range. As the lens driver can output more current, it has to be connected to the PC without the lens connected first. Then, in the “Hardware Configurations” tab, the software limit has to be set to +/-120mA. Afterwards the lens driver can be disconnected, the lens connected to the lens driver and the lens driver connected back to the PC. The current will now only be adjustable from +/-120mA, hence an overdriving of the lens can be prevented.
The working principle of the STOT-EL-3-10 is based on ours well-established technology of shape-changing polymer lenses. The core that forms the lens contains an optical fluid, which is sealed off with an elastic polymer membrane. An electromagnetic actuator is used to exert pressure on the container and therefore changes the curvature of the lens. By changing the electrical current flowing through the coil of the actuator, the optical power of the lens is controlled.
The rise time when applying a current step is<1 ms and it takes only about 4 ms until the lens has fully settled. The graphs of the step response measurements below show the optical response of the STOT-EL-3-10 lens. Low pass filtering of the drive signal to the lens allows to damp the oscillations seen in the step response graphs below and as a result drive a controlled 80% step in <2ms.
The optical power of the STOT-EL-3-10 increases with positive current and decreases with negative current as shown as follows. The specified optical power range is from +13 to -13 diopters.
The curvature of this shape changing polymer lens is adjusted by applying current. The focal length is accordingly tuned to a desired value within milliseconds. We offer three different types of housings of the STOT-EL-10-30. The compact 30x10.7 mm housing, a 30x20 mm housing with C-mount threads and the Industrial C-mount housing (Ci) with Hirose connector. For each housing there are different options to adapt the lens to your needs:
Diverse cover glass coatings
Optional offset lenses
Optical power range
The table below summarizes the possible options for the three different housings.
Option | STOT-EL-10-30-TC | STOT-EL-10-30-C | STOT-EL-10-30-Ci |
Cover glass coating | VIS(1), NIR(2) | VIS, NIR, 1064nm(3) | VIS, NIR, 1064nm |
Optional offset lens | No | Yes | Yes |
(1) 400-700 nm broad band; (2) 700-1100 nm infra-red broad band; (3) narrow band 1064 nm
The following table outlines the specifications of our standard electrically tunable lens STOT-EL-10-30. Cover glass coatings and tuning range can be adapted on demand.
Part number | STOT-EL-10-30-TC | STOT-EL-10-30-C | STOT-EL-10-30-Ci |
Clear aperture | 10mm | 10mm | 10mm |
External diameter | 30mm | 30mm | Oval shape 48x30.5mm |
Thickness | 10.7mm | 24.6mm | 24.6mm |
Weight | 22.9g | 34.0g | 46.0g |
Connector length | 100 | 100 | 10001mm |
Lifecycles (10-90% sinusoidal) | >1‘000‘000’000 | >1‘000‘000’000 | >1‘000‘000’000 |
Part number | STOT-EL-10-30-TC | STOT-EL-10-30-C STOT-EL-10-30-Ci |
Absolute maximum voltage (coil) | 5V | 5V |
Absolute maximum voltage (temp. sensor) | 4.3V | 4.3V |
I2C supply voltage | 3.3 (nominal), 3.6 (maximum) | 3.3 (nominal), 3.6 (maximum) |
Nominal control current with Lens Driver 4 | 0 to 250mA | 0 to 250mA |
Absolute max. control current | 0 to 400mA | 0 to 400mA |
Power consumption | 0 to 0.9 (nominal), 0 to 2.0 (absolute max.) | 0 to 0.9 (nominal), 0 to 2.0 (absolute max.) |
Temperature sensor & memory | Yes ( STTS2004) | Yes ( SE97B or equivalent STTS2004) |
Response time (10%-90% step) | <2.5 | |
Settling time (typical at 30°C) | 15 (rectangular step), 6 (controlled step) | 15 (rectangular step), 6 (controlled step) |
Focal tuning range @ 30°C2 | +50 to +120mm | +100 to +200 mm |
Dispersion (at 20°C) 486 nm | 1.302 | 1.302 |
589 nm | 1.300 | 1.300 |
656 nm | 1.299 | 1.299 |
800 nm | 1.298 | 1.298 |
1065 nm | 1.297 | 1.297 |
1550 nm | 1.296 | 1.296 |
Abbe number V | 100 | |
Wavefront error (@530 nm, 0 mA) Optical axis vertical / horizontal | <0.25 / <0.6λ RMS | <0.15 / <0.25λ RMS |
Lens type | plano-convex | plano-convex |
Optical retardance @590nm | 6.4 nm | 6.4 nm |
Optical damage threshold @ 1064 nm | 10 kW/cm2 | 10 kW/cm2 |
Polarisation | Perserving | Perserving |
Turning range | Refractive index | Cover glass coating | RMS wavefront error | Integrated offset lens | Temp. sensor | |
STOT-EL-10-30-TC-VIR-12D | +8.3 to +20dpt | 1.30 | 400 – 1100nm | <0.25/ <0.60 | No | Yes |
STOT-EL-10-30-TC-NIR-12D | +8.3 to +20dpt | 1.30 | 700 – 1100nm | <0.25/ <0.60 | No | Yes |
STOT-EL-10-30-C-VIS-LD | +5 to +10dpt | 1.30 | 400 – 700nm | <0.15/ <0.25 | No | Yes |
STOT-EL-10-30-C-NIR-LD | +5 to +10dpt | 1.30 | 700 – 1100nm | <0.15/ <0.25 | No | Yes |
STOT-EL-10-30-C-VIS-LD-MV | -1.5 to +3.5dpt | 1.30 | 400 – 700nm | <0.15/ <0.25 | Yes (-150 mm) | Yes |
STOT-EL-10-30-C-NIR-LD-MV | -1.5 to +3.5dpt | 1.30 | 700 – 1100nm | <0.15/ <0.25 | Yes (-150 mm) | Yes |
STOT-EL-10-30-Ci-VIS-LD | +5 to +10dpt | 1.30 | 400 – 700nm | <0.15/ <0.25 | No | Yes |
STOT-EL-10-30-Ci-NIR-LD | +5 to +10dpt | 1.30 | 700 – 1100nm | <0.15/ <0.25 | No | Yes |
STOT-EL-10-30-Ci-VIS-LD-MV | -1.5 to +3.5dpt | 1.30 | 400 – 700nm | <0.15/ <0.25 | Yes (-150 mm) | Yes |
STOT-EL-10-30-Ci-NIR-LD-MV | -1.5 to +3.5dpt | 1.30 | 700 – 1100nm | <0.15/ <0.25 | Yes (-150 mm) | Yes |
The STOT-EL-10-30-TC is preferably mounted in a 30 mm ring holder. The relevant mechanical drawings are depicted below in Figure 1. Figure 2 shows the drawings of the C-mount housing. This housing has threads on either side and exhibits an M4 threaded hole in the housing for mounting on optical posts. Figure 3 shows the drawings of the industrial C-mount STOT-EL-10-30-Ci. This housing has an oval shape and no M4 threaded hole, however C-mount threads on either side like the C-mount housing. Apart from the housing and connector, the performance of the STOT-EL-10-30-C and STOT-EL-10-30-Ci are identical.
The industrial design STOT-EL-10-30-Ci comes with a 6-pin Hirose connector. A 1m long cable to connect the STOT-EL-10-30-Ci to the STOT-EL-E-4i driver is available (P/N CAB-6-100). The STOT-EL-10-30-TC and STOT-EL-10-30-C has a 10 cm long FPC connection, which is compatible with Molex 0.5mm pitch 6 way FPC backflip connector (P/N 503480-0600). All STOT-EL-10-30 lenses feature an SE97B temperature sensor with 256 bytes of memory. The I2C addresses of the temperature sensor and the EEPROM are 0x18 and 0x50, respectively.
Figure 4 contains the information needed to model the STOT-EL-10-30 lenses for simulation.
In the STOT-EL-10-30-C and -Ci the protective cover glass can be replaced by an offset lens of 12 or 12.7-mm diameter. This allows shifting the focal length range to any desired value. For example, adding an offset lens with f = -150 mm to the STOT-EL-10-30-C-VIS-LD will yield a focal length range of about -666 mm to infinity to +286 mm (1/fres= 1/fEL-10-30 + 1/foffset). The design of the STOT-EL-10-30-C is optimized for good alignment of the tunable lens and the offset lens. The maximal thickness of the offset lens may be 4.7 mm.
The STOT-EL-10-30 is a shape-changing lens, as illustrated in Figure 5. It consists of a container, which is filled with an optical fluid and sealed off with an elastic polymer membrane. The deflection of the lens is proportional to the pressure in the fluid. The STOT-EL-10-30 has an electromagnetic actuator that is used to exert pressure on the container. Hence, the focal distance of the lens is controlled by the current flowing through the coil of the actuator.
The optical power of the STOT-EL-10-30 increases with current, shown in Figure 6. The starting point at zero current is set during production and can be varied from lens to lens, whereas the maximal value is 500 mm. The slope of the optical power is influenced by the mechanical properties of the membrane, which can also be varied on request to achieve different ranges. In open loop systems, a calibration of the lens with look-up tables is recommended. The focal length also depends on temperature, see paragraph temperature effects.
Both the optical fluid and the membrane material are highly transparent in the range of 400 to 2500 nm. As the membrane is elastic it cannot be coated using standard processes, hence a reflection of 3 – 4% is to be expected. Cover glasses can be coated as desired. Figure 7 and Figure 8 show the transmission spectrum for our two standard broad-band coatings (visible and near infrared) as well as a custom narrow-band coatings:
The CW damage threshold of the lens material is 10 kW/cm2 for a wavelength of 1064 nm. Further damage measurements with pulsed lasers have been performed with the following results:
1064 nm, 125 ns-pulsed at 50 kHz, damage at 2.6J/cm2
1064 nm, 10 ps-pulsed at 50 kHz, damage at 2.05J/cm2
532 nm, 1 ns-pulsed at 300 kHz, damage at 0.11J/cm2
For 1064 nm, long term measurements over 2000h show no degradation or change in the optical characteristic of the lens. The parameters of this measurement were: 100 ns-pulsed at 100 kHz and 40mJ/cm2 fluence. For 532 nm, measurements over 60h show no degradation or change in the optical characteristic of the lens. The parameters of this measurement were: 10 ns-pulsed at 30 kHz and 1.4mJ/cm2 fluence. While no heating up of the lens is observed with the pulsed lasers, a 200 W CW laser does heat up the lens, resulting in a focus drift, which stabilizes after about 10 seconds. To avoid heating of the lens due to reflections hitting absorbing surfaces, it is advised to calculate such reflections and preferably not use more than 8 mm of the clear lens aperture.
Heating up of the lens has two consequences: First, the refractive index of the optical fluid decreases. Second, the fluid expands in volume. While the first effect would decrease the optical power, the second effect increases it. With the STOT-EL-10-30 design, the second effect prevails. The optical power increases by approximately 0.7 diopters per 10°C temperature increase.
This temperature effect is systematic and reproducible. This means the focal length can be controlled if the temperature is known. All STOT-EL-10-30 lenses have a built-in temperature sensor (SE97B). Heating up of the lens occurs at room temperature if driven at high currents or due to absorption of high power laser light. In such cases the lens is preferably mounted using heat-conducting metal clamps. For custom designs it is possible to balance the two temperature effects such that the focus shift becomes minimal at a certain focal length.
The step size of the focal power is limited by the resolution of the DAC of the current driver. For high precision applications a driver with 12 bits is recommended. As the relation between current and focal power is linear, the smallest step of e.g. the STOT-EL-10-30-C-VIS-LD about 0.0018 Dpt.
Unlike piezo systems, the STOT-EL-10-30 exhibits no hysteresis. The current through the coil induces a force, which is directly transferred onto the elastic membrane. There is no friction in the system. This means that at a constant temperature jumping between alternate current levels will always yield the same focal length. The effect of changes in temperature are described above. Our Lens Driver 4 offers a focal power mode, which makes use of calibration data stored in the lens (EEPROM of the SE97B). The absolute reproducibility achieved over an operating temperature range of 10 to 50°C amounts to typically 0.1 diopters. More details on the focal power mode are provided in the Lens Driver manual.
In principle, the STOT-EL-10-30 can be driven using a DC voltage (e.g. even a simple battery) or a current source. However, the focal length of the lens depends on the current flowing through the coil and the resistance of the coil changes with temperature (12.5 Ohm at 25°C) with a linear rate of 3.93%/°C. That is why, for highest stability, it is recommended to use a current source. Note that this temperature effect is visible within seconds and has nothing to do with the expansion of the optical fluid described above, which is on the order of minutes. For AC operation, the inductance of the coil, which depends on frequency, is an important parameter.
Frequency(Hz) | Coil Inductance (mH) |
10000 | 0.76 |
1000 | 1.1 |
100 | 1.14 |
10 | 1.15 |
We provide its own high-precision USB drivers with a resolution of 0.1 mA. It includes the I2C readout of the temperature sensor, which can be used for temperature compensation.
The lens can also be driven using pulse width modulation (PWM) with a frequency between 20 kHz and 50 kHz. Another very useful component is the ADN8810 programmable precision current source of Analog Devices, which features 12 bits of resolution and can be controlled with an SPI interface.
The STOT-EL-10-30-C is shipped with a planar cover glass or with an integrated offset lens (MV version), which is held in place by a retainer ring. The cover glass or offset lens can easily be exchanged by hand following the procedure outlined below. Please note that this is preferably done in a clean room or under a flow hood to avoid dust entering the tunable lens.
Loosen the retainer ring carefully with a small screw driver
After about 5 rotations turn the lens with the ring pointing down so no dust can get into the lens
Take out the cover glass / offset lens with the retainer ring. Prepare the new cover glass or lens.
Turn the lens again, but be careful, that no dust gets inside. Carefully drop the new cover glass or lens (planar side should usually look down towards the lens) inside using tweezers.
Put the retainer ring in by hand
Tighten the retainer ring with a screw driver. Be careful not to scratch the glass.
IMPORTANT: At the end, do not exert much torque (<1 Nm) as this might damage the tunable lens.
For custom versions, please use the following concept for part numbers: STOT-EL-10-30-H-AR-MAT-RANGE
H = TC: Compact housing with FPC connector; C: C-mount housing with FPC connector; Ci: Industrial C-mount housing with Hirose connector
AR = VIS: visible broad-band anti-reflection coating (400 – 700 nm); NIR: near broad-band infrared anti-reflection coating (700 – 1100 nm); 1064: narrow-band anti-reflection coating at 1064 nm; NOC: No coating
MAT = LD: low dispersion lens material (nD = 1.300, V = 100, standard); HR: high refraction lens material (nD = 1.559, V = 32, available as customization)
RANGE = 12D: Focus tuning range from 8 to 20 diopters (standard for all STOT-EL-10-30-TC lenses); MV: Machine vision option: Includes -150 mm focal length offset lens to achieve a total focal tuning range of -666 mm (-1.5 dpt) to infinity to +286 mm (3.5 dpt). Note: standard STOT-EL-10-30-C and –Ci lenses without the MV option range from 5 to 10 diopters.
Example: STOT-EL-10-30-C-NOC-LD refers to a custom electrical tunable lens of 10 mm aperture and 30 mm outer diameter (C-mount housing) with uncoated cover glasses, low dispersion lens material and a focal tuning range from +5 to +10 dpt.
The product fulfills the RoHS and REACH compliance standards. The customer is solely responsible to comply with all relevant safety regulations for integration and operation.
Design faster and more compact optical systems without complex mechanics using the electrically focus tunable lens STOT-EL-10-30-TC. By applying a current, the focal length of the 10 mm aperture lens can be tuned to a specific value in milliseconds. Thanks to an integrated temperature sensor and characterization data, the lens can be driven to precise focal powers using our lens driver 4. The STOT-EL-10-30-TC is available with two broadband coating options, VIS for 400-700nm and NIR for 700-1100nm.
The following table summarizes the main specifications of the compact STOT-EL-10-30-TC:
Standard products | Tuning range | Refractive index | Cover glass coating | Wavefront error* |
STOT-EL-10-30-TC-VIS-12D | +120 to +50 mm +8.3 to +20 dpt | 1.30 | 400 - 700nm | <0.25 / <0.60 λ |
STOT-EL-10-30-TC-NIR-12D | +120 to +50 mm +8.3 to +20 dpt | 1.30 | 700 - 1100nm | <0.25 / <0.60 λ |
* Wavefront error provided in λ RMS @525nm with optical axis vertical / horizontal
Applications
Microscopy
Atom trapping
Optical coherence tomography (OCT)
Laser shows
Design faster and more compact optical systems without complex mechanics using the electrically focus tunable lens STOT-EL-10-30-C. By applying a current of 0 to 300mA, the focal length of the 10 mm aperture lens can be tuned to a specific value within milliseconds. The STOT-EL-10-30-C also features threads on either side for easy mounting as well as the possibility to replace the cover glass with a fixed focus offset lens, allowing for free adjustment of the focal length range according to the requirements of your application.
STOT-EL-10-30-C (OEM version) | STOT-EL-10-30-Ci (industrial version) |
The STOT-EL-10-30-C has two main optical configurations:
1. The basic configuration has planar cover glasses and a focal tuning range of 200mm down to 100mm, making this the best choice for macro imaging.
2. The "MV" configuration is optimized for the machine vision market. It contains a negative offset lens so that the overall focal tuning range goes from slightly negative down to 286mm, making this the ideal choice for combinations with infinity corrected fixed-focus lenses.
The following table summarizes the main specifications of the STOT-EL-10-30-C series:
Standard products* | Tuning range with Lens Driver 4 (0 - 250mA) | Integrated offset lens | Cover glass coating | Wavefront error** |
STOT-EL-10-30-C-VIS-LD | 200 to 100 mm 5 to 10 dpt | No | 400 - 700nm | <0.15 / <0.25 λ |
STOT-EL-10-30-C-NIR-LD | 200 to 100 mm 5 to 10 dpt | No | 700 - 1100nm | <0.15 / <0.25 λ |
STOT-EL-10-30-C-VIS-LD-MV | -667 to +286mm -1.5 to +3.5 dpt | Yes (-150mm) | 400 - 700nm | <0.15 / <0.25 λ |
STOT-EL-10-30-C-NIR-LD-MV | -667 to +286 mm -1.5 to +3.5 dpt | Yes (-150mm) | 700 - 1100nm | <0.15 / <0.25 λ |
* All the above models are available with a 6-pin FPC connector (OEM version) or with a 6-pin Hirose connector (industrial version)
** Wavefront error provided in λ RMS @525nm with optical axis vertical / horizontal
Since 2014 all lenses offer "Focal Power Mode", which makes use of calibration data saved directly on the lens, allowing for open loop control including temperature compensation at a repeatability of typically +/-0.1 diopters.
Applications
Machine vision
Microscopy
Biometric systems
Optical coherence tomography
The electrically focus-tunable lens STOT-EL-10-42-OF is dedicated to 3D laser processing applications and sets the highest standards in terms of spot quality, speed and repeatability. With a focus tuning range of -2.0 to +2.0 diopters the spot can be controlled over a large range along the z-axis (working distance change of up to 180mm). Our proprietary built-in optical feedback mechanism allows for a long term repeatability of<0.02 diopters. The STOT-EL-10-42-OF is optimized for the use at 1064nm and 532nm.
The working principle of STOT-EL-10-42-OF lens with integrated optical feedback is based on the well-established shape-changing flexible lens. The curvature of the lens is adjusted by applying an electrical current. The focal length is accordingly tuned to a desired value within milliseconds. The STOT-EL-10-42-OF has an integrated optical feedback, measuring the optical power of the lens in real-time. Optimal control is guaranteed using the STOT-EL-E-OF-A analog driver board or STOT-DSD digital driver board developed. This makes STOT-EL-10-42-OF suitable for laser marking and engraving applications.
Laser marking
Micromachining
OCT
3D printing
Laser projection templating
Product | STOT-EL-10-42-OF-1064 | STOT-EL-10-42-OF-1064-S (SCAPS) |
Clear aperture | 10mm | 10mm |
Focal length | -500 to ∞ to +500 mm | -555 to ∞ to +555 mm |
Optical power: tuning range | -2.0 to 0 to +2.0 dpt | -1.8 to 0 to +1.8 dpt |
Optical power: pointing stability (+/- STD) | < +/- 0.002 dpt | < +/- 0.002 dpt |
Optical power: repeatability (+/- STD) | < +/- 0.010 dpt | < +/- 0.010 dpt |
Optical power: long term stab. 8h (+/- STD) | < +/- 0.0201 dpt | < +/- 0.0201 dpt |
Lateral spot shift over full tuning range | < 45μRadλμRad | < 45μRadλμRad |
Lateral long term drift at fixed focal length | < 5μRadμRad | < 5μRadμRad |
Wavefront error | < 0.25 @ 525 nm RMS | < 0.25 @ 525 nm RMS |
Transmission | > 95% @ 1064 nm | > 95% @ 1064 nm |
Long term radiation damage @ 1064 nm: 40 mJ/cm2 at 20 kHz | No effect after 2000 h | No effect after 2000 h |
Damage threshold2 @ 1064 nm: 125 ns-pulsed at 50 kHz 10 ps-pulsed at 50 kHz | 2.6 J/cm2 2.05 J/cm2 | 2.6 J/cm2 2.05 J/cm2 |
Response time Controlled with EL-E-OF-A analog board | 80% step: 12 20% step: 6ms | 80% step: 12 20% step: 6ms |
Response time Controlled with STOT-DSD digital board | 80% step: 8ms 20% step: 4.5 ms | |
Tracking delay Controlled with STOT-DSD digital board | < 2 ms | |
Focal length resolution | Continuous (depends on control electronics) | Continuous (depends on control electronics) |
Lifecycles (10%-90% sinusoidal) | > 1‘000‘000’000 | > 1‘000‘000’000 |
Weight | 90 g | 90 g |
Heater set temperature | 47 °C | 47 °C |
Operating temperature | 10 to 40 °C | 10 to 40 °C |
Storage Temperature | -20 to 80 °C | -20 to 80 °C |
Max z-tuning range in a marking system | 100mm | 90mm |
Repeatability (10%-90% step) | < 250 μm | |
Long term drift over 8h | < 500 μm |
Max lens power consumption | 1.5 W |
Max lens current | 385 mA |
Max heater power consumption | 12 W |
Heater resistance @ 25°C | 25 +/- 10% Ohm |
Voltage Vcc | 3.3 V |
LED forward voltage | 1.5 V |
Mainly due to residual temperature effects
Characterization done by Inspire AG and IWF/ETH Zurich
See laser processing application note for details
The STOT-EL-10-42-OF comes with a black metallic housing. The rectangular shaped part of the housing at the side includes the electrical connections. Four M3 thread holes located at the front surface of the housing are designated for mounting. A typical assembly is shown in section Alignment and mounting. The Ø40.0 mm and Ø25.5 mm diameter flank is tightly tolerated (ISO tolerance g6) and suitable as an alignment feature. The included Teflon washer provides thermal isolation and has to be placed between the STOT-EL-10-42-OF and an external holder.
Please click here for mechanical drawing of the STOT-EL-10-42-OF (unit: mm). Four M3 thread holes are available four mounting. The Teflon washer has a thickness of 2mm and its flatness is tolerated within +- 0.05 mm.
The electrical connection of the STOT-EL-10-42-OF consists of two female 1.5 mm AMP Mini CT connectors with 6 and 8 pins (see e.g. www.te.com, No. 292207-6 and 292207-8). The detailed pin-out is summarized in the table below.
Position | Function | Value | Position | Function | Value |
1 | GND | - | 8 | Control current - | - |
2 | Heater in | Max. 12W | 9 | GND | - |
3 | Heater out | - | 10 | LED + Anode | 30mA @1.5V |
4 | I²C SDA | Digital signal | 11 | LED – Cathode | - |
5 | I²C SCL | Digital signal | 12 | Photodiode Common Cathode GND | - |
6 | Vcc | 3.3V | 13 | Photodiode Anode back | Typ. 100 μA |
The optical power of the STOT-EL-10-42-OF increases with increased current, shown in Figure 3. The working principle is based on our well-established technology of electrically tunable lenses. The core that forms the lens contains an optical fluid, which is sealed off with an elastic polymer membrane. An electromagnetic actuator is used to exert pressure on the container and therefore changes the curvature of the membrane such that the focal length is adjusted. By applying the electrical current to the coil of the actuator, the optical power of the lens is controlled.
Optical feedback is used to stabilize the focus of the lens in real time. The way to establish optical feedback is to detect light passing through the lens, emitted from a built-in LED. There are two photodiodes installed inside the lens which are used to measure the LED light. The typical photodiode signals are as shown in Figure 4. The slopes of the two curves are different, and both photo currents strongly depend on the optical power of the lens. With subsequent electronics these currents are converted into voltages through transimpedance amplifiers. The normalized signal (V1-V2)/(V1+V2) of the two voltages V1 and V2 is then calculated in order to perform the optical feedback control for the lens. Note that the normalized signal is independent of intensity fluctuations of the LED.
An important aspect when mounting the STOT-EL-10-42-OF is to ensure proper alignment with respect to the optical axis. The figure below shows an implementation of a holder plate. For detailed dimensions in your design, we can provide a CAD file of the holder. We propose a scheme that utilizes the part of the smaller diameter of the lens which is specified with low tolerance (ISO g6). The through hole of the holder plate has the corresponding DIN tolerance H8. The lens is screwed from the front onto the holder plate. This guarantees best alignment with respect to the optical axis. The elongated holes give the rotational freedom to align the connectors, since the relative position of the connectors and the screw holes vary from lens to lens. For best thermal isolation, a Teflon washer (included in the package) has to be placed between the lens and the holder. Also, it is recommended to use plastic screws to fix the lens. In the case shown, the lens is rotated such that the connectors point to the side.
In order to characterize the dynamics of the STOT-EL-10-42-OF itself, which behaves similar to a mass-spring system, it is common to measure the Bode diagram. It contains both the magnitude of the frequency response and the phase shift. The result is shown in Figure 5 which is applicable as a generic model for the STOT-EL-10-42-OF. Lens to lens variations are negligible. The first resonance peak is at 200 Hz and in the same region the phase shift reaches -90° and continues to lower values. The diagram gives an indication of the physical limit of the lens’ maximum control speed, which will be around 100 Hz (half of the resonance frequency).
In order to have the highest focus stability, STOT-EL-10-42-OF lens is operated at a fixed temperature of 47 °C. This can be achieved using the controller boards we provide. The set temperature is controlled using a PI controller for the heater element. When the lens is initialized, it requires a certain amount of time until the set temperature is reached. In Figure 6, two extreme conditions (environmental temperature of 10°C and 40°C) are demonstrated. It can be seen that the system takes approximately 4 and 6 minutes respectively to get the temperature stable. After a short time, indicated by the red and blue arrows, the lens is set to maximum current (300 mA) in order to see the effect of additional heat input. Even for the 40°C environmental temperature only a small increase of about 2°C is visible, which is the desirable result.
Please click here for application note for 2.5D laser processing using STOT-EL-10-42-OF tunable lens and STOT-EL-E-OF-A controller board. Also please click here for Application note for 3D laser processing using STOT-EL-10-42-OF tunable lens and STOT-DSD controller board.
With a clear aperture of 16mm we presents the world’s largest electrically focus tunable lens. Its design has been optimized in many ways:
The 60% larger aperture than its predecessor, the STOT-EL-10-30, allows for 2.5x more light throughput
The tunable lens can be shaped from a flat zero-state into a plano-concave or plano-convex lens, resulting in a focal tuning range of up to -10 to +10 diopters (at -250 to +250mA)
The design was optimized to minimize thermal drift effects to as little as 0.02 dpt/°C and with the built in temperature sensor, an overall reproducibility of typically +/- 0.05 diopters is achievable
Response & settling times are 5 & 25ms, respectively, which is still magnitudes faster than most mechanical alternatives
Integration of the lens shaper inside the container allows for the highest possible positioning accuracy of the tunable lens
The STOT-EL-16-40-TC is available in its compact form for OEM integration but also with multiple thread adapters and a robust Hirose connector for industrial use, where the tunable lens can be easily combined with off-the-shelf imaging lenses.
STOT-EL-16-40-TC (OEM version) | STOT-EL-16-40-TC with thread adapters (industrial version) |
The STOT-EL-10-30-C has two main optical configurations:
The basic configuration has planar cover glasses and a focal tuning range of 200mm down to 100mm, making this the best choice for macro imaging.
The "MV" configuration is optimized for the machine vision market. It contains a negative offset lens so that the overall focal tuning range goes from slightly negative down to 286mm, making this the ideal choice for combinations with infinity corrected fixed-focus lenses.
The following table summarizes the main specifications of the STOT-EL-16-40-TC series:
Standard products* | Tuning range | Wavefront error** | Top thread | Bottom thread |
STOT-EL-16-40-TC-VIS-5D | -500 to 333 mm -2 to 3 dpt | <0.25 / <0.5 λ | None | None |
STOT-EL-16-40-TC-VIS-20D | -100 to 100 mm -10 to 10 dpt | <0.50 / <2.5 λ | None | None |
STOT-EL-16-40-TC-VIS-5D-M25.5 | -500 to 333 mm -2 to 3 dpt | <0.25 / <0.5 λ | M25.5x0.5 male | M40.5x0.5 female |
STOT-EL-16-40-TC-VIS-5D-M27 | -500 to 333 mm -2 to 3 dpt | <0.25 / <0.5 λ | M27x0.5 male | M40.5x0.5 female |
STOT-EL-16-40-TC-VIS-5D-M30.5 | -500 to 333 mm -2 to 3 dpt | <0.25 / <0.5 λ | M30.5x0.5 male | M40.5x0.5 female |
STOT-EL-16-40-TC-VIS-5D-C | -500 to 333 mm -2 to 3 dpt | <0.25 / <0.5 λ | C-mount male | C-mount female |
STOT-EL-16-40-TC-VIS-5D-M42 | -500 to 333 mm -2 to 3 dpt | <0.25 / <0.5 λ | M42x1 male | M42x1 female |
* All models are available with a 6-pin FPC connector. The models with thread adapters come with a 6-pin Hirose connector
** Wavefront error provided in λ RMS @525nm with optical axis vertical / horizontal
Applications
Applications for Our STOT-EL-16-40-TC are among others:
Machine vision
Microscopy
True 3D in augmented and virtual reality
Refraction correction in ophthalmic devices
The STOT-ML-20-37 adapts itself to your specific requirements. By manually rotating an adjustment ring, the lens changes its shape from convex to flat or to concave. This unique feature allows you to choose and finely tune the focal length of the lens within -40 to +40 mm range.
LED illumination
Optics R&D (e.g. beam expander)
Education
OphtalmologySystem prototyping
Optical aperture:1 20mm
External diameter: 37mm (39 includirs)
Thickness: 13.2 mm
Weight: 13.7g (without adapter) / 25.2 (with adapter)
Max torque: 80 mNm (at gear teeth)
Full tuning angle: 337 °
Lens type: from plano-convex to plano-concave
Optical power tuning range (BFL): -18 to +18 Dpt
Focal tuning range (BFL): -55 to infinity to +55 mm
Focus resolution: Depends on motorization
Optical liquid (Refractive index) @20°C: 1.38
Optical liquid (Abbe number): V 65
Transmission spectrum: See Figure 2
Wavefront error (@525 nm, 5mm CA): 0.95λ RMS (across tuning range); 0.19λ RMS (at 0 dpt)
Polarization preserving
Operating temperature: 10 to 40 °C
Storage temperature: -20 to +75 °C
Humidity: 30-50% R.H. (non-condensing)
Lifetime (#random cycles): 5 mio #
Standard product number | Turning range | AR coating | C-mount adapter |
STOT-ML-20-37-VIS-36D | -18 to +18dpt | 400-700nm | no |
STOT-ML-20-37-VIS-36D-C | -18 to +18dpt | 400-700nm | yes |
Figure 1 shows the dimensions of the STOT-ML-20-37 lens. The back-focal range is measured from the mating surface of the housing of the OEM lens. This surface lies 5.4 mm behind the outermost surface of the C-mount adapter. The ring is used to set the focal range to the desired value.
The STOT-ML-20-37 can be motorized using either a direct drive or a worm gear. The magnet can be used for calibration purposes.
Both the optical fluid and the membrane material are highly transparent in the range of 400 to 2500 nm. As the membrane is elastic it cannot be coated using standard processes, hence a reflection of 3 – 4 % is to be expected. Cover glasses can be coated as desired. Figure 2 shows the transmission spectrum for the standard broad-band VIS coating.
Figure 3 contains the information needed to model the STOT-ML-20-37 lens for simulation. A precise ZEMAX model can be given upon request. As the cover glass is moved up and down, the membrane deflection changes continuously.
As depicted there exists different mechanical mounting possibilities of the C-mount version. For mounting recommendations of the version without C-mount adapter, please contact us.
Figure 4:shows mounting possibilities for the STOT-ML-20-37-C.
(a) STOT-ML-20-37-VIS-LD-C shown with a standard 1/2” optical post mount with M4 screw.
(b) STOT-ML-20-37-VIS-LD-C mounted to a 30 mm to 60 mm Cage Plate Adapter (LCP02/M) with the help of a C-mount to SM1 adapter ring (SM1A39)
The product fulfills the RoHS and REACH compliance standards. The customer is solely responsible to comply with all relevant safety regulations for integration and operation.
The Lens Driver 4 offers a simple yet precise way to control our electrically tunable lenses, in particular the EL-6-18 and STOT-EL-10-30 series. Communication with the driver follows an open simple serial protocol, which can be implemented in any programming language on Windows or Linux (C#, Labview and Python source code available). The driver comes with free software and can be used as a standalone solution or integrated into OEM designs. As a compact USB-powered current source, it also serves for driving LEDs or laser diodes.
Main features:
Current control from -290 to +290 mA in 0.07mA steps
Drive frequencies from 0.2 to 2000 Hz (rectangular, triangular or sinusoidal)
I2C sensor read-out e.g. for temperature compensation ("Focal Power Mode")
USB powered (5V)
Driver software for Windows 7, 8 & 10
Available with plastic, steel or without housing
This constant current source is suitable for:
Electrically tunable lenses
LEDs
Laser diodes
Designed for industrial use, this Lens Controller by Gardasoft is the ideal solution for machine vision customers. GigE Vision, RS232 and analog interfaces as well as numerous SDKs allow for easy integration. The trigger input and fast response time of the controller make it also interesting for Z-stacking in microscopy and life science applications.
Main features:
Current control from -400 to +400 mA in 0.1mA steps at 0.5mA accuracy
GigE Vision, RS232 & front panel interfaces
0-10V analog input (12-bit)
I2C sensor read-out for temperature compensation ("Focal Power Mode")
Power supply: 24V
SDKs: C++, C#, VB, Labview, Cognex VisionPro, Teledyne Dalsa Sherlock, Stemmer Imaging CVB
The STOT-EL-E-OF-A enables the control of the STOT-EL-10-42-OF lens module via an analog voltage signal. Several digital signals are available for status verification. The electronics essentially provides an analog-to-digital stage to read the control and set voltage signal, digital processing with an implemented PID-loop and current sources to drive the lens and the heater unit. The board is optimized for OEM-integration in laser marking systems and therefore comes without housing.
Main features:
Analog control voltage from 0 to 5 V (ADC resolution 16 bit
Sampling rate 1.1 kHz
Lens driving current ranging from 0 to 300 m
Integrated optical feedback (OF) control
JTAG or USB interface for firmware update
Optotune-DSD is an FPGA-based digital controller which is used for the control of the STOT-EL-10-42-OF lens module. The board is composed of two layers for which the top one is Digital Servo Interface (DSI-1-O16) and the bottom one is Digital Servo Controller (DSC-1). The board is particularly designed and optimized for OEM-integration in 3D laser marking systems.
Main features:
Pulse-width modulation (PWM) based lens control
Automatic tuning for the lens
Tracking delay of<1ms
Heater control unit
XY2-100 and bi-directional XY-SCAPS interface
Marking speed up to 8000 mm/s for a 45-degree hatching job
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Tel: +65 63167112
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